How long will a generator run on 5 gallons of gas?

Short answer

A 3500 W generator rated 14 hours at half load on its 4.7-gallon tank (Champion’s dual-fuel model) runs about 14.9 hours on 5 gallons at 1,750 W — burning about 0.34 gal an hour.

How to work it out

  1. Spec: 3,500 W × 50% × 14 h = 24.5 kWh from 4.7 gal × 120,214 Btu/gal → 15% efficient
  2. Your load: 1,750 W × 3,412 Btu/kWh ÷ 15% = 40,358 Btu an hour = 0.336 gal of gasoline an hour
  3. 5 gal ÷ 0.336 gal/h = 14.9 hours

Five gallons is the size of a standard gas can, so this is the question people ask during an outage. The honest answer starts from your own generator’s spec sheet; this page uses Champion’s 3500 W dual-fuel model as the example.

Adjust for your project

Running (not starting) watts; dual-fuel generators are rated lower on propane.
From the manual or spec sheet, e.g. “14 h at 50% load”.
gal
Running watts of what you plug in
gal
More options: Spec load · Spec hours 2
%
If the manual gives run times at two loads (often 25% and 50% or 100%), enter the other one here. The calculator then draws a straight line through both — idle burn plus a slope — instead of assuming constant efficiency.
Runtime at your load14.9 hours
In hours and minutes
14 h 54 min
Fuel per hour
0.34 gal
Fuel per 24 hours
8.1 gal
Generator efficiency (fuel to electricity)
15%
Fuel energy burned per hour
40,358 Btu
Generator safetyRun generators outdoors only — CPSC says at least 20 feet from your home, away from doors, windows and vents — never in a garage, even with the door open. Carbon monoxide can kill in minutes; keep battery-powered CO alarms in your home or RV.

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Battery-operated carbon monoxide alarmHours of generator time means hours of exhaust. CPSC advises battery-operated CO alarms in the home whenever a generator runs.
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Runtime at other loads

Runtime at other loads
Your loadRuntime at your loadFuel per hour
50052.1 hours0.1 gal
100026.1 hours0.19 gal
175014.9 hours0.34 gal
250010.4 hours0.48 gal
35007.4 hours0.67 gal

What changes the answer

  • Size of the generator. Champion’s 6500 W model is rated 11 hours at half load (3,250 W) on 7.7 gallons — about 0.7 gallons an hour, so 5 gallons lasts about 7 hours at that load.
  • Load. At a quarter load, the same 3500 W generator would run longer — but not twice as long, because the engine burns fuel just to turn. With one spec point the calculator shows a range; enter a second spec-sheet run time to narrow it.
  • Inverter vs open frame. Champion’s 2000 W inverter is rated 11.5 hours at 25% load on 1.05 gallons — under a tenth of a gallon an hour — because it throttles down.
  • Old gas. Gasoline goes stale in storage; stale fuel makes engines run poorly. Rotate stored cans or use a stabilizer.

Burning about 8 gallons a day at half load adds up in a long outage. Compare propane on how long a generator runs on a 20 lb propane tank, or a quiet battery on how many kWh to power a house for a day. To check the generator is big enough in the first place, see what size generator to run a house.

What you’ll need

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Frequently asked questions

How long will a 3500 W generator run on 5 gallons at a quarter load?

Somewhere between 14 h 54 min to 29 h 47 min: the lower figure assumes it burns as much as at half load, the higher assumes constant efficiency. An engine burns fuel just to keep turning, so the truth lies in between.

How long will a 6500 W generator run on 5 gallons of gas at half load?

About 7.1 hours, using about 0.7 gal an hour.

How much gas does a 3500 W generator use in 24 hours at half load?

About 8.1 gal.

Sources