How long will a generator run on a 20 lb propane tank?

Short answer

Champion’s 3500 W dual-fuel generator (3,150 running watts on propane) is rated 10.5 hours at half load on a 20 lb tank — about 1.9 lb of propane an hour, or 0.45 gallons.

How to work it out

  1. Spec: 3,150 W × 50% × 10.5 h = 16.54 kWh from 4.73 gal × 91,452 Btu/gal → 13% efficient
  2. Your load: 1,575 W × 3,412 Btu/kWh ÷ 13% = 41,181 Btu an hour = 0.45 gal of propane an hour
  3. 4.73 gal ÷ 0.45 gal/h = 10.5 hours

The 20 lb cylinder — the barbecue grill size — is what dual-fuel generator spec sheets quote. It holds 20 lb of propane, about 4.7 gallons at NIST’s 4.23 lb per gallon, which is noticeably less energy than 5 gallons of gasoline.

Adjust for your project

Running (not starting) watts; dual-fuel generators are rated lower on propane.
From the manual or spec sheet, e.g. “14 h at 50% load”.
lb
Spec sheets usually quote a 20 lb tank.
Running watts of what you plug in
lb
A “20 lb” cylinder holds 20 lb of propane when full.
More options: Spec load · Spec hours 2
%
If the manual gives run times at two loads (often 25% and 50% or 100%), enter the other one here. The calculator then draws a straight line through both — idle burn plus a slope — instead of assuming constant efficiency.
Runtime at your load10.5 hours
In hours and minutes
10 h 30 min
Propane per hour
1.9 lb
Propane per 24 hours
45.7 lb
Generator efficiency (fuel to electricity)
13%
Fuel energy burned per hour
41,181 Btu
Generator safetyRun generators outdoors only — CPSC says at least 20 feet from your home, away from doors, windows and vents — never in a garage, even with the door open. Carbon monoxide can kill in minutes; keep battery-powered CO alarms in your home or RV.

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Propane tank gaugeA tank gauge (or weighing the cylinder) tells you how much of that runtime is left — no guessing at 2 a.m.
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Runtime at other loads

Runtime at other loads
Your loadRuntime at your loadPropane per hour
50033.1 hours0.6 lb
100016.5 hours1.21 lb
17509.5 hours2.12 lb
25006.6 hours3.02 lb
35004.7 hours4.23 lb

What to know about running a generator on propane

  • Bigger tanks scale it up. A 30 lb cylinder gives about 15.75 hours at the same load; a 100 lb cylinder about 52.5 hours. The arithmetic is the same — pounds ÷ pounds per hour.
  • Bigger generators drink faster. Champion’s 6500 W dual-fuel model is rated 6.5 hours at half load on a 20 lb tank, about 3.1 lb an hour.
  • Cold weather can starve it. Propane leaves the tank as vapor, and a small cylinder in freezing weather may not vaporize fast enough for a big load. Larger tanks help.
  • Fewer watts on propane. Dual-fuel generators are rated lower on propane — 3,150 vs 3,500 running watts for this model — largely because a cylinder-full of propane–air mixture carries less energy into the engine than the same volume of gasoline–air mixture.

How long the same tank lasts on a heater or grill is on how long a 20 lb propane tank lasts for heating, and a 100 lb tank on how long a 100 lb propane tank lasts. The gasoline version is how long a generator runs on 5 gallons of gas.

What you’ll need

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Frequently asked questions

How long will a 30 lb propane tank run a generator at half load?

About 15.8 hours for the same 3500 W dual-fuel generator.

How long will a 100 lb propane tank run a generator?

About 52.5 hours (52 h 30 min) at half load.

How much propane does a generator use in 24 hours?

About 45.7 lb at half load — more than two 20 lb tanks.

Sources